Saturday, July 18, 2015

Build an AR-15: Tools and Materials



Editor’s note: This is complex topic. My list of parts may not look like your list of parts. It depends on what you intend to build. So I’m looking for constructive criticism. We want to be exhaustive, so let us know what we’re missing.
  • What’s missing from the list?
  • If you have built an AR, what tools proved useful to you?
  • Have recommendations about the best brands, or where to find the best prices?
Let us know in the comments below. We’ll be editing this as a work in progress until we cover all of the possibilities.

If you’re new to this series, it is time to get caught up!

Part 1: Build an AR-15: The Series Introduction
Part 2: Build an AR-15: AR Calibers
Part 3: Build an AR-15: Direct Impingement or Piston Operation

Breaking it down

In order to tackle this project effectively, you have to have a clear understanding of where to start. If you’re reading at your computer–in relative privacy–I’d suggest you fire up some Johnny Cash. I’m not suggesting that you steal all of the parts from your employer (if you’re lucky enough to work for a company that sells or makes rifle parts), but you have to take it one piece at a time.
Think about your future rifle in terms of its most basic parts. When it is fully assembled, it is one cohesive unit. The most basic breakdown begins when you separate the upper from the lower. The upper has the actual upper, the bolt carrier group, the barrel, the forend…. The lower has the serialized receiver, the stock, the grip, the controls, maybe the magazine. Each of these items breaks down into smaller groups of parts. While it might look like an odd pile of scrap metal when it is all broken down, every little piece has its place.
And many of these little parts require special tools. That’s the other kicker here. If you are looking at building one AR–only one–then you may end up spending more than you plan on tools and parts. Most of us justify the expense of dedicated tools by openly acknowledging that we will be building and maintaining multiple guns.

Upper Receiver

Upper Large Parts
  • Stripped upper Receiver
  • Crush Washer
  • Ejection Port Cover
  • Ejection Port Cover Pin Snap Ring
  • Flash hider
  • Forward Assist
  • Barrel
  • Barrel Extension
  • Bolt
  • Bolt Carrier
  • Firing Pin
  • Charging Handle
  • Charging Handle Latch
  • Free Float Tube Handguard
  • Gas Tube
  • Gas Block
Often retailers will have helpful schematics designed to illustrate the placement of parts. This one is from Midwest Gunworks.
Often retailers will have helpful schematics designed to illustrate the placement of parts. This one is from Midwest Gunworks.
One of the good things about parts is that they can be mailed directly to you--all but the receiver itself. This A2 parts kit is a package from Brownells.
One of the good things about parts is that they can be mailed directly to you–all but the receiver itself. This A2 parts kit is a package from Brownells.
Springs
  • Forward Assist Spring
  • Ejection Port Cover Spring
  • Charging Handle Latch Spring
Pins
  • Forward Assist (Roll) Pin.
  • Ejection Port Cover Pin
  • Bolt Cam Pin
  • Firing Pin Retaining Pin
  • Charging Handle Latch Roll Pin
  • Gas Tube Roll Pin.

Lower Receivers

Lower large parts
  • Stripped Lower Receiver
  • Bolt Catch
  • Buffer
  • Buffer Retainer
  • Castle Nut
  • Disconnector
  • Hammer
  • Magazine Catch
  • Magazine Catch Button
  • Pistol Grip
  • Pistol Grip Lock Washer
  • Pistol Grip Screw
  • Receiver Plate
  • Selector
  • Stock
  • Trigger
  • Trigger Guard
Blueprints are useful, but not as handy as a well illustrated schematic. You'll need to know a lot about your lower, but not this much.
Blueprints are useful, but not as handy as a well illustrated schematic. You’ll need to know a lot about your lower, maybe not this much. But if something doesn’t work right, you could be looking at these numbers very closely.
Most parts kits look the same, but there are some distinctions we'll get into in greater detail. This lower kit is from Midway.
Most parts kits look the same, but there are some distinctions we’ll get into in greater detail. This lower kit is from Midway.
Springs
  • Bolt Catch Spring
  • Buffer Retainer Spring
  • Buffer Spring
  • Disconnector Spring
  • Hammer Spring
  • Magazine Catch Spring
  • Pivot Detent Spring
  • Selector Spring
  • Takedown Detent Spring
  • Trigger Spring
Pins
  • Bolt Catch Buffer
  • Bolt Catch Roll Pin
  • Hammer Pin
  • Pivot Detent
  • Pivot Pin
  • Selector Detent
  • Takedown Detent
  • Takedown Pin
  • Trigger Guard Roll Pin
  • Trigger Pin

Tools

We’re not done yet. That list up top may seem daunting, but you have to have almost all of those little bits and pieces in order to make things work like they should. Tools, on the other hand, are a different matter. A tool is a tool. If you have one made specifically for the job, you may have an easier time getting that job done. And there are a lot of tools designed for AR builders.
And now would be a good time to talk about the difference between an AR builder (one who is capable of building an AR), and Armorer (one who might build an AR, keep it running, trouble-shoot, fix problems, etc.), and a gunsmith (one who could make parts for the rifle from raw ingredients). Armorers require a certain level of expertise that comes from training and (more often than not) apprenticeship. Gunsmiths have more training, and often have a set of skills that extend to a wider variety of firearms (whereas an armorer may only have expertise in one platform). Each of these people will need a more specialized set of tools.
Since we’re talking about building an AR, and not milling steel, we’ll keep it confined to the basics. The tools in the list below can be picked up from any of the parts supply houses. Some are available at a hardware store. You may already have some. If you want a specialized set, they come pre-packaged.
  • Bench with vise (you’ll need to clamp some things down before torquing nuts)
  • Receiver bocks for upper and lower (specially made blocks hold aluminum parts secure without crushing them)
  • Punch set (pony up for one with a wide variety of sizes)
  • Roll pin punch set (a normal punch mauls roll pins–ask me. I know)
  • Nylon/brass hammer (these do a number of jobs without marring metal)
  • Ball peen hammer (sometimes a steel hammer is needed)
  • Combo wrench for the buffer tube, barrel nut, flash hider (these are great to keep handy–a specialty tool)
  • Torque wrench (we’ll be getting scientific later in the process, and this will help with measurements)
  • Screwdriver set with hex heads (useful for all sorts of tasks)
  • Head space gauges (again with the precise measurements)
Are all tools the same? Obviously not. Think about it in this dichotomy. You can buy a $300 .45 ACP that will hurl a small piece of lead down range. You can spend $3,000 on a .45 ACP that will hurl a small piece of lead down range. Can the target tell the difference? Negative. Can you? I bet you could.
Some tools, like screw drivers, are purpose built to break if you exceed the recommended torque. This is a good thing. Normal screwdrivers may not be so forgiving. And some tools that are made from brass are designed to strike steel without chipping, scratching, or (for you muzzle-loaders and re-loaders) sparking. Brass hammers, nylon hammers, nylon blocks, blocks of wood… it is really up to you. As with most hobbies, there is someone out there who will sell you the exact thing you need to achieve a very specific task. And it will get ludicrously expensive. But you’ll have a kick-ass tool box at the end.
Or you can do like most of us do, and wing it. When I’m building something, I’ll run across a specific need, and see what tool I already have that will solve the problem. If I can’t with what I have on hand, I’ll hit the hardware store in-town. If I can’t find instant gratification there, I’ll hit the internet and wait a couple of days.
It is really up to you and your budget. How much do you want to spend on the one build? Are you going to get use out of other tools–enough to justify the expense? Is it better to buy a set of tools, or pick up only the ones you need?
Regardless of how you decide to do it, you will need some parts and some tools. And if you’re playing along at home, and getting ready for the build, now’s the time to start spending money.
Or you can go lighter. But there are kits available for a wide variety of budgets and needs.
Or you can go lighter. But there are kits available for a wide variety of budgets and needs.

Micro Black Aces Shotgun! Is it Legal?

Black Aces is offering a discount for GunsAmerica readers. If you’ve been thinking about buying a DT now might be the time. Use the code GA10 when ordering and get 10% off. Check out Black Aces: http://www.blackacestactical.com/dt
These aren’t easy to find, either. Ordering is easy enough, but they’re not languishing on store shelves, if you know what mean. As of the writing of this, only one lucky reader can buy one on GunsAmerica: http://www.gunsamerica.com/Black Aces DT
During the course of this review, I asked Black Aces Tactical’s Eric Lemoine what DT stands for. “DT stands for Delirium Tremens,” Lemoine replied. “Back in November, when we announced that it was going into production and we published our ATF letter, the shockwaves that it sent across the internet were profound.  The AR community was not pleased.  So that weekend, as we sat at the bar, we thought the appropriate name of the weapon would be DT, considering the tremors and horrors that it was sending across the community.”

Introducing the Black Aces DT

Black Aces Tactical isn’t a household name. Yet. They don’t have the longevity of Colt or the pedigree of Browning, but we think the Black Aces brand will grow because these guys are building guns that no one else even dares to develop. The best example is their redesign of the classic the pump shotgun, the DT. With their billet receivers, removable magazines, and pistol grip stocks, these shotguns are the Ferraris of pump guns.
Looking for a compact 12 gauge? Check out the Black Aces DT.
Looking for a compact 12 gauge? Check out the Black Aces DT.
8.5" barrel and a folding adapter for a Sig brace. And it doesn't require any extra paperwork.
8.5″ barrel and a folding adapter for a Sig brace. And it doesn’t require any extra paperwork.
Black Aces has also brought to market a gun that seems to defy law and logic. The Pro Series 5 DT is an 8.5” barreled Pistol grip “gun” that does not fall under NFA restriction. Utilizing a (fixed or side folding) SB15 Arm Brace, the DT falls in to the murky category know as PGO (pistol grip only). We will get into the legality of all this later, but what you need to know is this gun is legal for you to own with no NFA strings attached. And if that weren’t enough, the DT is beyond bad ass.

Features

  • Short 8.5” barrel
  • Pro Series 5 mag fed receiver
  • ATI talon stock with pistol tube adapter (side folder optional)
  • Sig SB15 Arm Brace
  • Billet Safety
  • Despoked Barrel Clamp
  • Billet Magazine Tube
  • Billet 5 sided multi positional action tube
  • Magpul RVG
  • Choice of (2) 5 round magazines or (1) 10 round magazine
  • Choice of Cerakote color
  • All ATF letters included
  • No AOW of SBS NFA stamps required
  • No 6-8 month wait
The DT from the business end.
The DT from the business end.
The DT starts with a Mossberg design, but moves way beyond the typical 500.
The DT starts with a Mossberg design, but moves way beyond the typical 500.

Design

Built around the Black Aces Tactical hybrid pump action billet receiver, the DT is a purpose built scattergun. The gun feeds from Saiga 12 magazines and drums, making its capacity whatever you want it to be. 3 round sticks for hunting, 20 round drums for range fun. It only fires 2 ¾ shells, so you high power 3 ½ or 3 inch magnum guys are out of luck. Birdshot, buckshot, slugs, flares, less than lethal–the DT will eat them all up with out a second thought. The DT is built like a brick shit house, so you can expect this gun to function reliably for a lifetime.
The biggest part of the DT’s design is its short overall length. It is built to meet a minimum length requirement of 26 inches for a PGO (pistol grip only shotgun), technically it is considered a firearm by the ATF. We will go more into detail about what a PGO shotgun is and where it falls exactly in the ATF’s eyes.
The DT utilizes a cut down Mossberg 500 barrel measuring in at 8.5 inches. It is then teamed up with an ATI Talon pistol grip stock system that uses a pistol buffer tube and Sig SB15 Arm Brace. This brings the overall length to 28” and 19” folded. As far as the ATF’s concerned, a firearm is measured from extreme ends–so a folded Sig brace is good to go.
Even with the 8.5" barrel, the DT is still not a short barreled anything.
Even with the 8.5″ barrel, the DT is still not a short barreled anything.

Legal Perspective

Before I go any further, let me make this clear. This is not an NFA weapon. There is no stamp required. This gun is legal in the ATF’s eyes, but not every state feels the same. New York and California restrict the gun. The other 48 are good to go as long as you find an educated firearms dealer who is willing to transfer you the firearm. You may also want to carry a copy of the supplied ATF paperwork that comes with each gun in case you run into someone who is not convinced.

What it isn’t

The DT is not a SBS (short-barreled shotgun) nor is it an AOW (any other weapon). If you want to do the research for yourself, here is a link to the ATF’s NFA Hand book.
Even though it fires 12 gauge shotshells, it isn't a shotgun. Don't let the nomenclature confuse you.
Even though it fires 12 gauge shotshells, it isn’t a shotgun. Don’t let the nomenclature confuse you.
For those willing to take my word, here are the abbreviated definitions supplied by the ATF that are relevant to this weapon.
Short-barreled shotgun: A weapon modified from a shotgun that has a barrel less than 18 inches long.
The key phrase there is “from a shotgun.” In other words, it had to be a traditional shotgun first. And a shotgun is a gun designed to be fired from the shoulder.

Any Other Weapon: A weapon manufactured without a shoulder stock that is less than 26 inches in overall length.
For shotgun type guns, this means that they have never had a shoulder stock attached to them. So they’re not shotguns.
Firearm: By legal definition the DT is considered a “Firearm.” In the ATF’s definitions, a firearm (at least in this sense) is a  gun that has never had a stock that has an overall length of at least 26 inches.
Though we call it a shotgun, it is not legally defined as a shotgun. It is simply a firearm. Confusing? For more information, read up on the history of the National Firearms Act here.
Or read this review of a PGO Mossberg 500. It covers a lot of the same ground.
The DT is compact enough to be easily concealed.
The DT is compact enough to be easily concealed.

What it really is

The DT isn’t just a weapon, it’s a revolution, it changed the way we perceive guns that shoot shot shells. With its development we can chop 10 inches off of the normal shotgun, incorporate the folding arm brace and roughly lose another 10 inches off the firearm and find ourselves with package that is the same size as a normal shotgun’s barrel.

Shooting the DT

Shooting the DT is an experience! The recoil is modest, the muzzle flash is more reminiscent of a cannon, and the percussion that you feel every time you pull the trigger is similar to being inside of an explosion. Will any of this stop you from enjoying every second of your trigger time? Hell No! Every shot you take with the DT is a shot of adrenaline. It’ll put a smile on your face–guaranteed.
When you actually run the gun, you begin to appreciate the generous tolerances of the action bars as they keep the gun from binding. You begin to appreciate the speed and ease at which you can reload the gun. You notice that the magazine release is precise and easily actuated with your off hand or your trigger finger. The magazines fit to the receiver with little play while still inserting eassily. The DT is built like a Swiss watch where it should be and built like an Ak47 where it needs to be. Out of the hundreds of shells I fired (both brass and steel rimmed) I had no jams, no malfunctions, no problems what so ever.
Rock out the magazine.
Rock out the magazine.
Rock the new mag back in.
Rock the new mag back in.
Reloads with the DT consist of a click when the pin falls on an empty chamber. Rack the slide. Drop the empty magazine.  Rock the new magazine into place and close the action. It all happens very quickly and is smooth as silk. It is not as fast as reloading a GLOCK, but a hell of a lot faster than re-stuffing a magazine tube.

Can you actually hit anything with it?

Though it has a short little barrel measuring in at 8.5 inches, the DT is capable of putting lead on target. Realistically we accept that we are short 10 inches of barrel, and a cylinder bore choke away from a modest group, but the DT is actually capable of consistent and somewhat tight patterns. From 7 yards, Estate 00 buck patterned a 4 inch group. Moving out to 15 yards, the DT put down a 7.5 inch group with 6 of the 9 pellets hitting inside a target. Moving to slugs, I repeated the test at 7 yards and was able to put 4 Fiocchi low recoil slugs into a 1.5 inch group. Again moving out to 15 yards, I was able to put 4 of the Fiocchi slugs into a 3 inch group.
Buckshot from 7 yards.
Buckshot from 7 yards.
Buckshot from 15 yards.
Buckshot from 15 yards.
Inside of 25 yards the DT is capable of making consistent hits. The obvious choice for me is to run slugs in this gun. Moving outside of realistic shotgun engagement distances, the DT suffers from a decent drop in velocity that makes buckshot inconsistent. And long range work with slugs requires a bit of Kentucky windage.
Slugs from 7 yards.
Slugs from 7 yards.
Slugs from 15 yards.
Slugs from 15 yards.

Ergonomics of the DT

The DT is designed to be comfortable to shoot. It has padding built into the pistol grip, it has a Magpul vertical grip that is offset to the left, but able to be positioned at 4 other locations around the action tube making the gun ambidextrous. The gun also has an ambidextrous magazine release and safety.
The DT takes all of the good traits of the Mossberg 500, combines them with the capacity and quick reloading of the Saiga 12, and gives it to you in a package that is well within the size of a normal shotgun’s barrel.
One shortcoming of the weapon is that it doesn’t come from the factory with any accurate way to place shots. It has no sights. It is drilled and tapped for the addition of a standard Mossberg 1913 rail. The assumption here is that you’ll top it off with some sort of red dot. I picked up an inexpensive rail for $10 that did the job. On top of this rail I put an old Primary Arms Microdot that lasted right around 200 rounds before the glass shattered out of the front from the percussion.
Still. Adding an optic to this gun is a must. The addition of a PA microdot allowed me to accurately place slugs on human sized target with ease out to 50 yards and inside of 20 yards it made shots with slugs as precise as with a full sized shotgun. The addition of the red dot sight took what would most certainly be a range toy and made it into a functional working gun.

Conclusion/ Should you buy one?

In an effort to perfect the DT, Black Aces Tactical is launching a new model called the DTR in early August 2015 that will address the lack of mounting surfaces on the DT. The model designated as DTR fixes the problem of mounting optics and or lights/lasers to the DT. Constructed form a single piece T6 6061 aluminum the RB7DT quad rail acts as both a mounting surface and as a barrel shroud  protecting you form the inevitably hot barrel while you are blasting away at the range. The DTR retails for $1328 making it roughly $150 more than the DT.
Even without the extra mounting space, the Black Aces Tactical DT is a shotgun evolved; it redefines what is capable and legal from a pump action shotgun. If you are looking for the next cool toy, force multiplier, or work gun–the Black Aces Tactical DT might be the firearm for you. The DT comes retails for right around $1200, it is available for sale directly through the Black Aces Tactical website as well as online on GunsAmerica from one of our many dealers.
When folded, the DT fits inside this 5.11 backpack.
When folded, the DT fits inside this 5.11 backpack.
The DT isn't flat, but it is compact.
The DT isn’t flat, but it is compact.

Iran: We Won

Iran declared it won the decade-long struggle with the West to rein in its nuclear program after it signed an agreement with the U.S. and five world powers Tuesday. “To our neighbours: Do not be deceived by the propaganda of the warmongering Zionist regime. #Iran & its power will translate into your power,” President Hassan Rouhani tweeted. During a state TV address, Rouhani said Iran had achieved all of its objectives through negotiations. “All the sanctions, even arms embargoes and missile-related sanctions… would all be lifted,” he said. Fars, the state-run news agency, reports that Rouhani boasted that “Iran will only be placed under certain limited arms deal restrictions for five years.” Fars continued: “Iran will inject gas into its highly advanced IR8 centrifuge machines, continue its nuclear research and development, and keep its Arak Heavy Water Facility and Fordo and Natanz enrichment plants under the agreement.” Iranian foreign minister Javad Zarif called the deal "not a ceiling but a solid foundation." "We must now begin to build on it," he wrote on Twitter.

In Gun News This Week...


In Gun News This Week...

Here are some more news items found this week on the internet. Politicians being dishonest? Goodness gracious--what next? Anti-gun democrat pleads guilty to Arms Trafficking-Related Charges DEM CONGRESSWOMAN: GOP’S DEFENSE OF GUN RIGHTS SAME AS ‘BULLYING’ Iowa--Local law enforcement consider gun law bills 'on target' California tees up smart gun legislation in state senate  

Mills and Lathes for Gunsmiths


Mills and Lathes for Gunsmiths


One of the most frequently asked questions that I get is, "What size and type of mill and lathe should I get, now that I've ordered the machine shop course from AGI?" OK, here goes . . .
Having learned to use the lathe and mill at Adult School, and then at Lassen College during the summer NRA classes, I can tell you that I REALLY wished I'd seen Darrell Holland's course first. Darrell is an excellent instructor and you will learn what you need to buy to get the job done. The way to do it, is to watch the lathe and mill portions first, THEN buy your lathe and mill.

Tool Review--Brownell's Revolver De-Burring Tool


Tool Review--Brownell's Revolver De-Burring Tool


For this “Tool of the Month” Jack Landis chose a throat de-burring tool. This is a handy little device that lets you increase the accuracy of your revolver while reducing lead spitting at the same time. If you’ve never heard of this type of tool or the procedure before, don’t worry! Jack not only shows you the tool, he also demonstrates how to use it and a minute later ... yet another revolver throat has been de-burred!

Brady vs. Lucky Gunner

Brady vs. Lucky Gunner

The Brady Center recently organized a lawsuit against us. Their stated goal was to put us out of business, and we believe, to outlaw the sale of ammunition online by judicial decree. After several months of spending our own money defending the lawsuit, it was dismissed and the judge awarded us $111,971.10 as a partial reimbursement for our legal fees.
We’re a small team of hardworking people, and we took the Brady Center's assault against us and the 2nd Amendment very seriously. So far, we’ve spent more than $150,000 of our own money to hire the best attorneys we could find. Our goal was to protect our livelihood and to protect the 2nd Amendment rights of Americans to responsibly buy and sell ammunition online.
We believe this lawsuit was just one step in the direction of sidestepping Congress and outlawing the sale of ammunition online. As stated by the judge in his ruling:
"It is apparent that this case was filed to pursue the political purposes of the Brady Center and, given the failure to present any cognizable legal claim, bringing these defendants [Lucky Gunner] into the Colorado court... appears to be more of an opportunity to propagandize the public and stigmatize the defendants than to obtain a court order."
The Brady Center predictably appealed the judge’s ruling and we are prepared to continue defending your rights and ours. While it is not yet clear when the $111,971.10 fee reimbursement will be paid, we are going to donate 100% of what is recovered to groups that support and defend the 2nd Amendment. We will fight to recover these funds from the Brady Center and to hold the Brady Center responsible for yet another frivolous lawsuit.
Please tell us where you want the recovered fees to go by voting in the form below. A number of organizations were added per shooter requests on June 23. We will end the voting on August 1, 2015. Once we have recovered the fees, we'll cut checks to each organization receiving votes on a percentage basis. In other words, if "Organization A" gets 5% of the vote, it will receive 5% of whatever is recovered.
Thank you for your continued support and interest in protecting 2nd Amendment rights. As we were very recently reminded, these rights are under constant assault and the stakes are high.
Please vote below. To see our most recent tabulated results, head here.

<a href="https://ammofs.wufoo.com/forms/z18igk5a103jx1z/" title="html form">Fill out my Wufoo form!</a>
  • Pick the organization you deem most worthy. *